Drive improvements in yield and efficiency
Process anomalies are one of the largest contributors to yield loss and unplanned downtime. Here's how a multinational food processing company uses smartFAB to identify the onset of process deviations and gain user confidence in AI tools.
INDUSTRIES
✓ Food Processing
✓ Semiconductors
✓ Textiles
✓ Tires
✓ Pharmaceuticals​
Solution
Get a holistic view and take preventive actions to reduce production losses.
Integrate
Seamlessly connect data across silos to create a digital twin of the manufacturing process.
Manage
Identify when and how far the manufacturing process is deviating from its optimal range, determine the root cause of anomalies and impact on product quality.
Optimize
Establish the optimal operating range and get recommended actions.
Predict
Real-time insights on each change in behaviour for proactive process control.
Human in the Loop AI
Bring domain knowledge into the models and create a continuous feedback loop.
Proven Results
-12 hrs
EARLIER DETECTION
-80%
WASTE
-50%
UNPLANNED DOWNTIME
-50%
MAINTENANCE COST
Improve cycle time and on-time delivery
In complex discrete manufacturing environments bottlenecks shift over time and constrain operational efficiency. Here's how a manufacturer of hydraulic valves uses smartFAB to drive efficiency and enhance decision-making.
INDUSTRIES
✓ Mechanical Engineering
✓ Auto components
✓ Electronics
✓ Clothing & Apparel
✓ Furniture
Solution
Produce more good products with the same resources.
Measure
Identify and measure the sources of losses.
Monitor
Get proactive alerts whenever a change in performance is detected.
Manage
Identify the hidden causes of bottlenecks and determine their impact on production.
Optimize
Get the most efficient sequence and routing for processing products.
What-if
Explore scenarios and understand how each change in operations impacts KPIs.
Proven Results
-20%
CYCLE TIME
+15%
PRODUCTIVITY
+10%
OEE
+15%
ON-TIME DELIVERY
Optimize maintenance of complex equipment
Maximizing the uptime of bottleneck equipment is paramount to increasing the capacity of the overall production process. Here's how a global tire company uses optimization and HiTL AI to reduce uncertainty, error, and downtime.
INDUSTRIES
✓ Tires
✓ Pharmaceuticals
✓ Textiles
✓ Semiconductors
✓ Food Processing
Solution
Incorporating AI generated actions and domain knowledge to enhance decision-making and process flow.
Monitor
Get proactive alerts on each change in operations.
Manage
Identify the root cause of failure.
Optimize
Get the optimal work order sequence to make maintenance execution most efficienct.
What-if
Explore scenarios to reduce unplanned downtime and maximize throughput.
Human in the Loop AI
Learn best practices from shop floor workers and understand their impact on MTBF.
Proven Results
-80%
TIME TO INSIGHTS
-20%
DOWNTIME
+15%
THROUGHPUT
+15%
PRODUCTIVITY
Reduce the risk of poor quality
Poor quality can result in lost customers, lower productivity and increased costs. Here's how a white goods company uses smartFAB to quantify and classify risk throughout the production process.
INDUSTRIES
✓ White Goods
✓ Food Processing
✓ Clothing & Apparel
✓ Electronics
✓ Pharmaceuticals​
Solution
Leverage available data to reliably predict the risk of poor quality.
Integrate
Seamlessly connect data across silos to create a holistic view of quality.
Monitor
Get proactive alerts on each uptick in risk.
Manage
Quantify and classify the risks of poor quality.
Optimize
Product and process-based recommended actions to support decision-making.
Predict
Risk in real-time for each product and process.
Proven Results
-20%
TIME TO RESOLUTION
-20%
REWORK
-20%
SCRAP RATES
+5%
OEE
Drive improvements in efficiency while reducing consumption
Unscheduled line stoppage and color changes are primary sources of waste in semi-automated paint lines. Here's how an auto components manufacturer uses smartFAB to understand how each change in operations will impact performance.
INDUSTRIES
✓ Auto Components
✓ Aerospace
✓ Electronics
✓ Industrial
✓ Furniture
Solution
Get a holistic view and identify the most efficient mode of operation.
Integrate
Seamlessly connect data across silos to create a digital twin of the manufacturing process.
Monitor
Real-time insights on each change in operations.
Manage
Identify bottlenecks and determine their impact on TAKT time and throughput. Determine cause and effect.
Optimize
Identify strategies to optimize production and quantify the benefits of each.
What-if
Know how changes in order sequencing, available personnel, and product mix will affect TAKT time, throughput and consumption.
Proven Results
+10%
THROUGHPUT
+10%
PRODUCTIVITY
+10%
OEE
-20%
PAINT WASTE
Reduce scrap rates and consumption
Accurately predicting the remaining useful life (RUL) of consumable tools can reduce consumption, scrap rates and costs. Find out how an OEM uses smartFAB to maximize usage of consumable tools.
INDUSTRIES
✓ Equipment manufacturers
✓ Mechanical Engineering
✓ Tires
✓ Furniture
✓ Precision Manufacturing
Solution
Purpose built industrial AI to address a cross-cutting manufacturing challenge.
Integrate
Seamlessly connect data across silos to create a digital twin of the manufacturing process.
Monitor
Real-time insights on each change in performance.
Manage
Establish useful life for each combination of product and process.
Predict
Remaining useful life in real-time.
Human in the Loop AI
Bring domain knowledge into the models and create a continuous feedback loop.
Proven Results
+15%
AVERAGE USAGE
-10%
SCRAP RATES
-10%
YEARLY TOOL COST
+10%
PRODUCTIVITY