Transform the way you use data in pursuit of your goals.

smartFAB helps manufacturers just like you drive improvements and eliminate the trade-off between sustainability and competitiveness. Here's how we can help you increase efficiency and productivity while reducing waste and consumption.

Explore use cases

Drive improvements in yield and efficiency

Process anomalies are one of the largest contributors to yield loss and unplanned downtime. Here's how a multinational food processing company uses smartFAB to identify the onset of process deviations and gain user confidence in AI tools.

INDUSTRIES

✓ Food Processing
✓ Semiconductors
✓ Textiles
✓ Tires
✓ Pharmaceuticals

Solution

Get a holistic view and take preventive actions to reduce production losses.

Integrate

Seamlessly connect data across silos to create a digital twin of the manufacturing process.

Manage

Identify when and how far the manufacturing process is deviating from its optimal range, determine the root cause of anomalies and impact on product quality.

Optimize

Establish the optimal operating range and get recommended actions.

Predict

Real-time insights on each change in behaviour for proactive process control.

Human in the Loop AI

Bring domain knowledge into the models and create a continuous feedback loop.

Proven Results

-12 hrs

EARLIER DETECTION

-80%

WASTE

-50%

UNPLANNED DOWNTIME

-50%

MAINTENANCE COST

Improve cycle time and on-time delivery

In complex discrete manufacturing environments bottlenecks shift over time and constrain operational efficiency. Here's how a manufacturer of hydraulic valves uses smartFAB to drive efficiency and enhance decision-making.

INDUSTRIES

✓ Mechanical Engineering
✓ Auto components
✓ Electronics

✓ Clothing & Apparel
✓ Furniture

Solution

Produce more good products with the same resources.

Measure

Identify and measure the sources of losses.

Monitor

Get proactive alerts whenever a change in performance is detected.

Manage

Identify the hidden causes of bottlenecks and determine their impact on production.

Optimize

Get the most efficient sequence and routing for processing products.

What-if

Explore scenarios and understand how each change in operations impacts KPIs.

Proven Results

-20%

CYCLE TIME

+15%

PRODUCTIVITY

+10%

OEE

+15%

ON-TIME DELIVERY

Optimize maintenance of complex equipment

Maximizing the uptime of bottleneck equipment is paramount to increasing the capacity of the overall production process. Here's how a global tire company uses optimization and HiTL AI to reduce uncertainty, error, and downtime.

INDUSTRIES

✓ Tires
✓ Pharmaceuticals
✓ Textiles
✓ Semiconductors
✓ Food Processing

Solution

Incorporating AI generated actions and domain knowledge to enhance decision-making and process flow.

Monitor

Get proactive alerts on each change in operations.

Manage

Identify the root cause of failure.

Optimize

Get the optimal work order sequence to make maintenance execution most efficienct.

What-if

Explore scenarios to reduce unplanned downtime and maximize throughput.

Human in the Loop AI

Learn best practices from shop floor workers and understand their impact on MTBF.

Proven Results

-80%

TIME TO INSIGHTS

-20%

DOWNTIME

+15%

THROUGHPUT

+15%

PRODUCTIVITY

Reduce the risk of poor quality

Poor quality can result in lost customers, lower productivity and increased costs. Here's how a white goods company uses smartFAB to quantify and classify risk throughout the production process.

INDUSTRIES

✓ White Goods
✓ Food Processing
✓ Clothing & Apparel
✓ Electronics
✓ Pharmaceuticals

Solution

Leverage available data to reliably predict the risk of poor quality.

Integrate

Seamlessly connect data across silos to create a holistic view of quality.

Monitor

Get proactive alerts on each uptick in risk.

Manage

Quantify and classify the risks of poor quality.

Optimize

Product and process-based recommended actions to support decision-making.

Predict

Risk in real-time for each product and process.

Proven Results

-20%

TIME TO RESOLUTION

-20%

REWORK

-20%

SCRAP RATES

+5%

OEE

Drive improvements in efficiency while reducing consumption

Unscheduled line stoppage and color changes are primary sources of waste in semi-automated paint lines. Here's how an auto components manufacturer uses smartFAB to understand how each change in operations will impact performance.

INDUSTRIES

✓ Auto Components
✓ Aerospace
✓ Electronics
✓ Industrial
✓ Furniture

Solution

Get a holistic view and identify the most efficient mode of operation.

Integrate

Seamlessly connect data across silos to create a digital twin of the manufacturing process.

Monitor

Real-time insights on each change in operations.

Manage

Identify bottlenecks and determine their impact on TAKT time and throughput. Determine cause and effect.

Optimize

Identify strategies to optimize production and quantify the benefits of each.

What-if

Know how changes in order sequencing, available personnel, and product mix will affect TAKT time, throughput and consumption.

Proven Results

+10%

THROUGHPUT

+10%

PRODUCTIVITY

+10%

OEE

-20%

PAINT WASTE

Reduce scrap rates and consumption

Accurately predicting the remaining useful life (RUL) of consumable tools can reduce consumption, scrap rates and costs. Find out how an OEM uses smartFAB to maximize usage of consumable tools.